Subject: RV Floor Repair after Toilet Water Supply Leak

PROBLEM: The toilet was not firm on the floor. I removed the toilet from the floor and found the flange gasket intact but the floor rotted around the toilet flange. When removing the toilet, I found the water supply fitting was loose at the toilet. This allowed water to run down the supply line, drip onto the floor, and run unseen over the edge of the vinyl into the flange area of the floor.

Before starting repairs, I did some Internet research and decided on the Rot Doctor CPES* product. This turned out to be a good choice because of the product itself AND the email help I got from Dr. Rot. Following are the steps I took in the repair, with photos for each step:

Step One: Removed Toilet and Assessed Damage
Here the toilet and flange are removed. In our case the flange unscrews on its 3″ female thread. Floor is 7/16″ Opposing Strand Board (common roofing called OSB). Roughly a square foot of the floor is rotted. The worst areas look like damp coffee grounds. The coach has a sheet metal bottom under the flooring and there are a couple inches of Styrofoam insulation between. In this picture, I’ve used a “hook blade” in the utility knife and have cut the vinyl floor covering away from the flange area. The footprint of the toilet itself was the pattern for this cut. Thetford sells a “pedestal” which raises RV toilets to home toilet height. The pedestal has a much larger footprint than a toilet, and the faint line on the flooring is the footprint of the pedestal. The dark line is an inch in from the pedestal footprint. I cut the floor covering out along that line.

Between Steps One and Two, I dug out the worst of the rotted OSB until I reached “punky” (spongy) or better material. Tools were a pocket knife and a vacuum cleaner. I laid out the holding tank inlet on a cardboard template and cut the template to fit the space where rotted OSB was removed.

Step Two: Cut New OSB Repair Patch from Template
In this photo, the patch is in place with the flange and pedestal bolts. The cardboard template is shown (and the Winegard WingMan antenna add-on which works very well for DTV, by the way). I’ve cut the floor covering away from the wall behind the toilet and the vanity beside the toilet to gain better access to the damage. I also made a cut near the far rear corner to be able to lift the vinyl out of the way.

* These products are unavailable, we are selling comparable products that will perform these same tasks. Feel free to contact us if you need assistance with which products to use.